Stage 7) Making the fretboard.
Select a premium grade of wood for the fretboard. I bring the stock down on my drum sander so after gluing, my fretboard and neck blank thickness will be 1.010″ when finished. I will explain a little later in the backside routing process the need for the .010″ extra stock. Before I route the radius into the fretboard I use a Jet 16-32 Drum Sander and take the stock down close to my total neck thickness using 80 grit sand papersand paper. A great tip for loaded up sandpaper is using Gorilla Tape to stick to the buildup. after several stick and re-sticking applications, you will see a major improvement in stock removal. Using the fretboard template, I draw out the fretboard shape on your stock. For darker woods I use a Prismacolor Premier Colored Pencil, True Green Lead. For some reason this color stands out on the widest variety of wood species. On maple, I just use a mechanical pencil with 0.5mm or 0.7mm lead . Next, we put the centerline down the Neck.